What causes wood to warp?
I think before any attempt can be made to straighten wood that
has warped, you need to understand what caused it in the first
place. So before we go into some different methods of
non-intrusive straightening, ask yourself this question: what is
wood? Wood is a material made of cells and fibres that swell and
shrink depending on the temperature and moisture in the
surrounding air. This takes place to different extents in
different directions. All solid wood expands & contracts, but to
different degrees with different species.
When a tree is first cut, the water in between the cells
evaporates, then shrinkage sets in as some of the water within
cells dries out. Drying from its green condition, wood will
retain its original dimensions until the moisture content falls
to about 30%, from which point it will shrink as it dries. A
certain percentage of water always remains. With thorough
air-seasoning, the moisture content of most types of wood will
fall to between 25 and 15 percent, at which level it will be in
balance with the moisture content of the air around it, and
would be stable enough to be made into furniture.
Have you ever taken notice that antique oak furniture has not
suffered as much from warping as other wood species, while
mahogany furniture for example seems to have more than its fair
share of such problems. The principal reason for this is that
much of the wood used for oak furniture was quatersawn, so that
the width of the board followed the radius of the log along the
medullary rays, at right angles to the annual rings. This cut
produces a board which is still liable to shrink but not
distort.
When a panel was made from quartersawn cut wood, it would be
fitted in a frame without glue so that with seasonal
environmental changes it could move freely. If such a panel has
split, it is probably because movement has been inhibited in
some way.
In the case of mahogany furniture, there was a demand for the
widest board possible, which often meant taking a piece from the
full thickness of the log. Such a board was cut through the
growth rings of a tree at varying angles across the width,
therefore exposing it to problems of distortion.
A cool environment with a relative humidity of about 55% and a
little bit of air movement is said to be ideal for wood and
antique objects in general. A sudden change in the circumstances
is the worst thing possible as the moisture will be sucked out
of or pushed into the material far too quickly causing even more
tension inside it.
Now that we have an idea why and how wood warps, what can we do
about it?
Step one is to look at the role of an object and decide whether
any action is necessary. If so, step two is to investigate the
possible ways of gaining access to the warped component while at
the same time considering the consequences of any other
components involved. Then, having decided on the kind of
treatment, we must think of a way to stabilize the object in its
new shape and how to re-assemble whatever had to be taken apart.
Non-intrusive treatment would be changing the environmental
circumstances, with little risk of damaging the object further
except perhaps for transport. When a piece of furniture with a
lot of shrunken components is placed in a damp environment, it
might just return to its original shape.
In the case of a warped door which does not close properly
anymore, shifting the hinges is a possibility. Another non
invasive fix on a door, and one that I have seen work often, is
adding a single or multiple catches to the warped end of the
door. There are numerous options, such as the three pictured
below.
In the case of a warped drawer, we could consider doing
something about the drawer runners
.
Depending on the reason why the wood has twisted, another option
to consider is that we can extract more moisture on the convex
side or add moisture on the concave side. Humidity and heat
partially soften the cells in the wood, allowing the wood fibres
to slide along each other. After cooling and drying, they return
to their initial state and the wood maintains its new shape.
Forcing the wood into a slight counter twist in the cooling
process is an aid but not a guarantee to prevent twisting back.
This is a non invasive fix I that will work at times, but be
advised that by no means is it 100% The problem is that the wood
must be unfinished to allow the moisture to penetrate into the
fibers. Even wood that has been stripped of its finish will have
blocked pores limiting the effect of the moisture penetration.
Extracting moisture out of a convex surface could be undertaken
with a household iron. It takes precise judgment to warm up the
wood evenly with this method. Other options may involve an
electric blanket. Wrapped in such a blanket we can leave the
wood clamped in a certain position.
When the panel to be treated is a thick one, sometimes the use
of steam is required, for which purpose we can use a steamer.
A very common problem is the warped tabletop, which has been
finished on one side. Moisture does penetrate shellac and many
of the other classic finishes, but at a highly reduced speed. So
the underside will have moved more than the top.
If concave cupping is extreme and the integrity of the structure
is compromised, a treatment of repeated wetting and drying the
convex surface may be applied. Generally speaking all these
solutions are only temporarily, as the wood will want to return
to its disfigured state sooner or later. This phenomenon is
called spring-back. The chances of experiencing a spring-back
reaction are reduced when we countertwist the wood and leave it
countertwisted for a long period of time, say a week or two.
Because not only the cells on the concave side are compressed,
but those on the other side as well, the tension in the wood is
spread more evenly and chances of a return of the problem are
minimized.
Intrusive methods are the next option, but require more skill
and a firm understanding of wood and the consequences of our
actions in relationship to wood movement, and restricting such
movement.
Happy Finishing!!