French
Polishing
Generally considered to be the most prestigious and desirable of all
the clear finishes, french polish is the best looking, but in many
ways the least practical. Its depth and brilliance are unequalled by
varnishes or lacquers, because the surface it forms is actually
wafer-thin, and gives grain pattern and colour a particular clarity,
almost a transparency.
The
simple principle of French polishing is to build up a lustrous
finish with thin coats of polish. Few tools are needed and a small
stock of materials can be purchased either ready mixed or in a raw
state for home mixing. French polish is not overly difficult, but
does require time and patience. At minimum, several days and
possibly up to a full week are required to complete the polishing
process. If you are not willing to allow this much time for
finishing, French Polishing is not the way to go, as it cannot be
rushed. It is also important to note, that French Polish in general
is not an alcohol resistant finish.
PRACTICE:
The
essential components of a polishing kit (shellac, denatured alcohol
and linseed oil, with a polishing pad for application) have hardly
changed over hundreds of years. To achieve the smoothness of a grand
piano, the preparation has to be flawless. The polish will show any
imperfections, so surface preparation is critical. Don't shortcut
on your wood prep!
Materials:
Shellac, Denatured Alcohol, Raw Linseed Oil, 9 " Washed White Cotton
Square, 6" Square Of Batting.
MAKING YOUR POLISHING PAD ( Rubber):
The
polishing Pad is used to apply the French polish. Start by folding a
6 inch piece of batting in half.


Fold
over the ends to make a point.

Fold
the long ends towards the center and tuck them in.

Work
the batting into a pear shape. It is important the sole is flat when
held between the fingers. The idea is to produce a firm core to the
polishing pad.

Place
the batting core on the corner of a 9 inch square piece of lint free
cotton with the sole of the batting facing downward. The cloth must
not be colored or starched.

Turn
the cloth over and hold the core between index finger and thumb to
let the folds of the Cotton cloth drop down to the sides. Make a
fold to form the point.

Make
another fold and turn the ends together under the core, folding the
cloth and forming a point.

Pull
the excess cloth across and start to twist together to tighten.

Make
the final twist, bringing all the loose ends together, and leaving
nothing hanging. When not in use, the polishing pad must be stored
in a sealed container.

THE POLISH:
2lb
cut Shellac is what we normally use as our pure polish. That means 2
lbs of dry flake shellac dissolved in 1 gallon of denatured alcohol.
If you use pre mixed shellac, check the label to see what lb cut the
product is, and dilute accordingly if needed. Last I checked,
standard Bulls eye shellac out of the can was a 5 lb cut, so you
would need to reduce the amount you need (quart is a good start)
down to a 2 lb cut. If you dissolve dry flakes in alcohol
(preferred method), be sure to strain the mixture after it is all
dissolved before putting it in your polishing bottle.
Charging The Polisher:
Holding the polisher in one hand, open up the linen covering and
pour pure polish onto the pad liberally. Re-wrap the polishing pad
as before. Squeeze out any excess polish by pressing the polisher
onto a scrap piece of wood.

Padding:
Spread
an even coat of polish over the entire surface with the charged
polisher. Alternate long even strokes going across the grain, then
with the grain. Press down firmly to force polish into the pores,
thus sealing the surface.

Avoid
jerky motions and do not raise and lower the polisher vertically.
When the polisher feels dry, recharge it with a few drops of polish,
but keep the movement constant and even. Pauses will cause polish to
build up in ridges called "whips".
Repeat
this process 3 or 4 times, making sure the entire surface is covered
each time. Leave to dry for 24 hours, storing the polisher in a
closed jar. Make it a habit to always store the polisher in an air
tight container when not in use, even during a coffee or restroom
break. If left out, the polisher will harden, but taken care of it
can last up to 6 months.
Denibbing:
The
surface, although dry, will still be rough at this stage. Rub down
lightly with fine 320 grit silicone carbide sandpaper. Sand lightly
with the grain. Dust off with a damp cloth or tack rag when done.
Bodying Up:
Recharge the polisher with pure polish and apply again to the whole
surface. Use straight strokes, along and the across the grain.
Repeat once or twice more.
Now,
begin making circles approx. 4in. in diameter. Each one should
overlap the last. Repeat this over the entire surface two or three
times. Alternate the circles with figure eights in a continuous
gliding movement in the direction of the grain. Gradually increase
the pressure.


Now,
you are starting to see a glossy sheen begin to build. The polish
will dry more rapidly at this stage, so the polisher needs extra
lubrication. Dip a finger into the linseed oil and dab it directly
on the polisher. Use sparingly, just enough to keep the polisher on
the move. The polish may have a tendency to streak at this stage,
due to the pressure on the preceding coats, or to much polish. If
this happens, stop for at least one hour. The streaks won't
disappear, but they will stabilize.

Now,
begin to use 50/50 polish. Dilute your pure polish with an equal
amount of denatured alcohol. This will speed up the drying process.
Continue the circles and figure eights, recharging with polish as
needed. You can leave the polish to dry overnight between complete
"circuits". Stop when the surface is completely smooth and glossy.
With practice you will be able to judge the moment....allow to dry
24 hours.
Spiriting Off:
Make a
second polisher, which must be kept specifically for this job.
Charge the second polisher with denatured alcohol and glide it over
the surface in circles and figure eights to remove any traces of oil
and to give the surface a high gloss finish. Leave to dry one week.
Dulling the Finish / Cutting the shine:
A
satin or flat finish is popular these days and easier to maintain.
After a week, you can dull the finish with pumice powder or fine
(0000) steel wool and wax. The pumice can be applied strait to the
surface and worked with a shoe brush. This is a specialized short
hair brush . Dip the brush into the powder, using only small amounts
at a time. Follow the grain and make sure all areas are treated
evenly.
When
dulling with steel wool and wax, do not use to much wax. Once the
surface is dry, wipe off the excess wax with a dry soft cloth to
produce a satin finish. If the shine is still to high, try using 000
steel wool for a duller finish.
HAPPY
FINISHING!!